- APPLICATION ASSISTANCE
- LABORATORY & PILOT PLANT TESTWORK
- RESEARCH & DEVELOPMENT
- DESIGN
- PROJECT MANAGEMENT
- PROJECT SALES SUPPORT
- COMMISSIONING AND TRAINING
- OPTIMISATION AND RETROFITTING
- AFTERMARKET OPERATION EXCELLENCE
- SPARE PARTS
We can provide guidance & suggested solutions within 24 hours of your call.
Roytec Global: Your Partner in Solid-Liquid Separation Optimisation
Unmatched Expertise, Seamless Integration
Roytec Global goes beyond standard testing to become your trusted partner in optimising solid-liquid separation processes. We specialize in providing comprehensive metallurgical testwork services to support your project and production needs. Our testwork facilities and experienced team ensure accurate and reliable results for a wide range of materials and applications. We offer a broad range of testwork services, both in-house and on-site, to ensure we identify the most effective solution for your application.
Comprehensive Test work: Unlocking the Best Solution for You
The basis of our testwork is repeatability and reliability. Our commitment to optimising your process starts with a deep understanding of your specific needs and challenges. At the outset we complete an audit of all available information, process configuration and test objectives as outlined by the client, and set out the testwork campaign steps.
Benefits of Roytec Global's Testwork Services:
- Tailored Approach: We design test campaigns specifically to address your unique challenges and project requirements.
- Data-Driven Decisions: Our comprehensive testing provides the essential data for making informed decisions about your solid-liquid separation process.
- Reduced Risk: Roytec leverages test results from our established procedures to offer a process guarantee for our equipment, ensuring operational confidence and reliability.
In-House Test work:
- In-depth Benchtop Thickening Analysis: Leveraging Roytec's extensive experience across various mining commodities, we complete comprehensive test campaign by focusing on parameters tailored to the material/process to allow optimum equipment selection and equipment performance.
- Compaction and Rheology Analysis: Utilise our in-house compaction and rheology testing to gain valuable insights into the behavior of your slurries.
- Reagent Solutions: With our expertise in reagents and a range of product options, Roytec customises effective feed pre-conditioning and flocculant solutions.
- Advanced Filtration Solutions: We provide a comprehensive array of filtration techniques for vacuum and pressure filtration suitable for standard dewatering, as well as counter and co-washing applications, cake air-blowing and squeezing.
- Laboratory single column Ion Exchange (IX) tests; to identifying suitable resins, understand basic loading and resin kinetics all information suitable for basic plant design.
- Screening: Basic bench top screening tests to understand material split and media behaviour.
- Flotation, Milling, and Magnetic Separation: In partnership with BGRIMM Technology Group, we offer detailed test work capabilities in flotation, milling, and magnetic separation.
On-Site Testwork:
- On-Site Test Work: We conduct testwork on-site for client convenience and to mitigate the challenges such as those associated with logistics and aging samples.
- Detailed Equipment Audits: This approach enables side-by-side test work and real-time monitoring of operating conditions, providing a thorough audit of the material behaviour and equipment operation.
Bridging the Gap: Pilot Plant Verification
Roytec Global goes beyond laboratory testing by providing a robust pilot plant test equipment that can be tailored to specific process duties and deployed directly to your site. This critical step verifies your laboratory results under real-world process conditions, ensuring confidence in your chosen approach before full-scale implementation.
Benefits of Roytec Global's Pilot Plant Services:
- Confidence in Results: Validate your laboratory data through large tonnage on-site pilot plant trials and demonstrate equipment performance.
- Knowledge Transfer: Enhance your team's skills with our operator training programs conducted alongside pilot plant trials, ensuring effective equipment operation.
- Downstream : generation of large tonnage of material for further downstream processing.
- Optimisation of Parameters: Pilot plants allow for the optimisation of process parameters (e.g., temperature, pressure, flow rate) to achieve the best performance and efficiency.
Tailored Pilot Plant Equipment:
- Thickeners: Optimize solid-liquid separation to achieve your desired underflow concentration and overflow clarity.
- Pinned Bed Clarifiers: Attain exceptional clarity in your overflow product by effectively removing even the most challenging fine particles.
- Filter Presses: Utilise pressure filtration techniques for efficient dewatering and solid-liquid separation.
- Ion Exchange (IX) : Confirmation of laboratory single column tests and IX plant configuration.
By leveraging Roytec Global's expertise throughout the entire process, you gain an invaluable layer of confidence in your solid-liquid separation solution. Our testwork minimises risks and ensure a smooth transition from development to production, ultimately helping you achieve greater efficiency and cost savings on the production plant.
Roytec Global are well known for innovation in process and mechanical research and development. R&D is driven by real needs that our clients have and we have a history of unique solutions such as;
– RadFlow Thickener Feedwells; this state-of-the-art technology is the culmination of 5 years of thickener problem analysis, computational flow analysis, scale model research and full scale trials.
Running a processing facility is demanding, requiring a balance between efficient operations and managing operational costs. Roytec’s Operational Services are designed to support these needs by providing system setup, skill development, and various production and maintenance services. Our goal is to ensure your operations run smoothly and effectively, leveraging our expertise and resources to optimize performance and reduce downtime. With Roytec, you can achieve operational excellence across the entire lifecycle of your equipment. Click here to read more
The consequences of lost production can be immense. Production throughput can suffer as a result of breakdowns. And breakdowns can be severely aggravated if spare parts are not on-hand. The parts themselves can also impact Plant uptime, if they are of poor quality.
Roytec appreciates the key role that spare parts play in maximizing Plant uptime and equipment reliability. A dedicated Spare Parts department is ready to provide the support you need, to help you get your Plant running reliably.
Trust Roytec to meet your spare parts needs!